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Joint Stock Company
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DRILLING MILLING BORING CNC MACHINES 2560PMF4; 2570PMF4
1. TECHNICAL DESCRIPTION
1.1. The machines can be used for drilling, boring, milling and treading by means of the tap with compensating device.
1.2. The arrangement of the machine includes:
- The stationary baseplate fixed on the foundation provided with T-slots for clamping the workpieces.
- The gantry, provided with possibility of longitudinal horizontal travel along the table guides (X and X1 axis).
- The spindle stock, provided with possibility of transverse horizontal travel along the gantry guides ("Y" axis).
- The quill, provided with possibility of vertical travel along the guides of spindle stock (Z-axis)
- Vertical spindle mounted on the quill.
1.3. Feed is provided by X; Y; Z travel.
1.4. Adjustable spindle and feed drives provide stepless spindle speed and feed rate changing.
1.5. The following types of displacement transducers are used in the machines:
- X axis – direct measurement transducer.
- Y-axis – direct or indirect measurement transducer as to customer's choice.
- Z-axis – indirect measurement transducer.
1.6. Regular spindle design provides the tool clamping in the spindle cone ISO50. As to customers order the tool additionally can be clamped directly at the spindle nose by means of 4 threads M16, located on the diameter 101,6 mm and by outer diameter of the spindle nose 128,57h5.
1.7. Regular machine design provides tool clamping mechanism and tool tails according to manufacturers drawings. As to customers order the tool clamping mechanism can be supplied in accordance with DIN or ANSI standard.
1.8. The tool clamping mechanism drive cab be supplied according to customers choice:
- Hydraulic
- Electromechanical
1.9. The coolant can be directed to the tool through the quill or / and through the nozzles on the displaceable bars on the spindle stock.
1.10. The machines are equipped with control panel and operators platform located at the gantry.
1.11. As to customer's choice the machines can either be equipped with automatic tool changer or supplied without it.
1.12. Tool disk type tool changer is located on the sleeve and is controlled by regulated motor (W axis).
1.13. The tool changing movements are provided by spindle (Y and Z-axis) and rotation of tool changer (W axis).
The dimensions of tools in each sell of tool changer:
The dimensions of tools in the sell of tool when previous and next are empty:
Maximum tool weight – 20 kg Number of tools in the changer – 24 pieces Tool changing time – app. 30 seconds (spindle in Y=0 and Z=0 position) |
1.14. Regular machines design - voltage 380V, 50HZ. Other voltage is also possible in conformity with customer's order.
1.15. CNC unit model and functions are to be determined while concluding the contract between the supplier of CNC unit and the manufacturer of the machine and they are agreed with the customer of the machine.
1.16. Number of axis controlled by CNC – 4 (3 linear and 1 rotary for tool changer).
1.17. Number of axis controlled by CNC simultaneously – 2 linear axis.
1.18. As to the order of the customer the machines can be supplied without CNC control unit and without electrical equipment – in case the customer is going to put his own CNC equipment.
2. TECHNICAL DATA
| Name of parameter | Unit | 2560PMF4 | 2570PMF4 |
|---|---|---|---|
| Drilling capacity for steel | mm | 50 | 50 |
| Counter boring capacity for steel | mm | 80 | 80 |
| Boring capacity | mm | 210 | 210 |
| Tapping capacity for steel | mm | M60x5.5 | M60x5.5 |
| Removed volume while steel milling | sm3/мин | 600 | 600 |
| Length of the table surface | mm | 6000 and over subjected to discrete of 3000 mm | 6000 and over subjected to discrete of 3000 mm |
| Width of the table surface | mm | 1250 | 2000;2500 |
| Max table load | Kg/m | 10000 | 10000 |
| Distance from spindle nose to table | mm | 800; 1250 | 800; 1250 |
| Spindle taper | ISO50 | ISO50 | |
| Gantry travel – X axis | mm | 4000 and over subjected to discrete of 3000 mm | 4000 and over subjected to discrete of 3000 mm |
| Spindle stock travel – Y axis | mm | 1250; 2000 | 2000; 3150 |
| Quill travel – Z axis | mm | 630; 800 | 630; 800 |
| Spindle speed | Rpm | 15 - 3000 | 15 - 3000 |
| Gantry, spindle stock, quill feed | Mm/min | 5 - 3000 | 5 - 3000 |
| Gantry rapid movement | M/min | 10000 | 10000 |
| Spindle stock rapid movement | M/min | 5000 | 5000 |
| Quill rapid movement | M/min | 6000 | 6000 |
| Spindle torque | NM | 1090 | 1090 |
| Gantry feed force | N | 6000 | 6000 |
| Spindle stock feed force | N | 6000 | 6000 |
| Quill feed force | N | 20000 | 20000 |
| Spindle motor power | kW | 19 | 19 |
2.2. Linear positioning accuracy.
Alternative positioning accuracy in brackets - in case the transducers for direct measurement are supplied for Y-axis.
| Name of the axis | Travel, mm | Accuracy, mm |
|---|---|---|
| Gantry travel – X axis | 4000 7000 10000 13000 |
± 25 ± 32,5 ± 40 ± 40 |
| Spindle stock travel – Y axis | 1250 2000 3150 |
± 32,5 (± 20) ± 32,5 (± 20) ± 40 (± 25) |
| Quill travel – Z axis | 630 800 |
± 25 ± 32,5 |
3. COMPLETE EQUIPMENT
3.1. Regular complete equipment set includes:
- Pieces for securing on the foundation
- Tools for maintenance
- Spare parts.
- Instruction for maintenance
3.2. According to customers order can be supplied in addition for extra payment:
- Tool changer
- Telescopic cover for table guides protection
- Devices – angular heads, clamping devices, additional tool changers and devices for automatic change of tool changers, guide protection.